Cap and Pan Tile Roof Repairs

Travis Roper

Travis is the Owner and COO for Northmen Roofing. Tile roofing, historical restoration and waterproofing specialist.

At Northmen Roofing, we take pride in our ability to repair and restore cap and pan tile roofs with the precision and craftsmanship they deserve. These systems, commonly found on historic and high-end homes in Winter Park, Windermere, and Golden Oaks, FL, are not just roofing materials—they are a link to centuries-old architectural traditions.

What Makes Cap and Pan Tile Unique?

Most cap and pan tile roofs utilize clay tiles, a traditional material used for thousands of years. The modern equivalent, concrete tile, is designed to mimic this style, but key differences in materials and installation methods require specialized knowledge when performing repairs.

Unlike interlocking concrete tiles, cap and pan tiles are typically adhered using mortar or, more recently, roofing foam. Each method presents its own challenges in removing tiles without damaging the tile or underlayment, color/pattern matching, and re-installation while keeping the spacing and water shedding in tact.

Challenges of Repairing Cap and Pan Tile Roofs

When performing repairs on these intricate systems, several factors must be considered:

• Preventing Breakage: Care must be taken not to damage adjacent tiles during the repair process. Unlike modern concrete tiles, traditional clay tiles can be brittle, requiring skilled handling.

• Protecting the Underlayment: The waterproofing layer beneath the tiles must remain intact to prevent future leaks. Any compromised underlayment needs to be properly addressed.

• Matching Aesthetics: Since cap and pan roofs are often chosen for their architectural beauty, we carefully match color, pattern, and mortar usage to ensure a seamless repair.

• Navigating Unexpected Challenges: Historic roofs can present unexpected surprises—including bat infestations! Bat guano can be highly toxic and pose health risks such as histoplasmosis, requiring special safety precautions, such as respirators, when working in affected areas.

Our Expertise in Historic Roof Repairs

As a historic roofing specialist, Northmen Roofing is well-versed in traditional roofing techniques and the challenges of working on older roof systems. Our goal is to integrate new materials seamlessly into existing structures, ensuring not only long-lasting waterproofing but also the preservation of the home’s historical significance.

Recent Cap and Pan Tile Projects

This past week, our team completed multiple cap and pan tile repairs using:

• Westlake Royal Roofing Solutions 2-Piece Mission Tile

• Redland Clay Tile USA Two-Piece Mission Series (special order)

Each project required careful planning and execution to maintain the integrity, beauty, and functionality of these premium roofing systems.

If your home features a cap and pan tile roof and needs expert repairs, trust Northmen Roofing to get the job done right the first time—with no cut corners, no substandard work, and a commitment to craftsmanship. Contact us today for an inspection!